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Old 02-02-2011, 07:21 PM   #1
2.8L Hilux
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Default Falcon Rust Fixed by Ford

I have a 3 year old Ford Fairmont Ghia (that is out of warranty). When I bought the car I knew it had rust in the boot, a small amount of surface rust on the inside of the drivers door and a very small spot under the bonnet. My plan was to fix it myself as it was nothing too serious. I was browsing the forums one day and found that all Falcons have a 5 year warranty on rust. I took my car to Kloster Body Works in Newcastle to inquire further. They had a look at the car, noted the spots of rust and took some pictures and sent them off to Ford Australia.

On Monday morning I dropped the falcon off at Kloster Body Works and picked it up Tuesday afternoon RUST FREE.

I couldn't believe how easy the process was. Every time I've been to Kloster Ford Service in Newcastle they've been very rude (pack of b*****ds) and any warranty work that has needed to be done I've had to fight for.
I was expecting to argue with Ford over this, but in this case there was no questions asked, no money to pay or forms to fill out.

If you have rust in your Falcon and it's less then 5 years old I'd be getting Ford to have a look at it.

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Old 02-02-2011, 07:41 PM   #2
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I had a small bit removed in my AU nearly 10 years ago under warranty.
Same deal, couple of pictures, a quote from MY prefered panel beater and it was all done and finished within a week from when i bought it to their attention.
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Old 02-02-2011, 07:52 PM   #3
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I am recieving a new bonnet courtesy of Ford for the Terry, out of the 3yr warranty but within the 5yr perforation warranty.


At least I didn't have to argue this one
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Old 02-02-2011, 08:02 PM   #4
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Do you know if Ford had a 35 year Rust warrenty on XC's back in 77?
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Old 02-02-2011, 08:16 PM   #5
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Quote:
Originally Posted by XCwillo
Do you know if Ford had a 35 year Rust warrenty on XC's back in 77?
No, but they did have a garantee for it.
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Old 02-02-2011, 08:21 PM   #6
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Quote:
Originally Posted by 04redxr8
No, but they did have a garantee for it.
Those slippery gypsies!
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Old 02-02-2011, 08:54 PM   #7
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I wouldnt worry too much about it, Willo. Its an XC. Its made from serious metal. Not a bit with fiberglass kits on it, & excessive plastic in the interior.................
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Old 03-02-2011, 11:56 AM   #8
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My BA XR8 had plenty of rust in the boot. My mate at work had some in his BA which was repaired by the same mob as the OP however I understand that it had to be done again later down the track. We decided that it was better to get rid of our 4 year old rust bucket and get something with a bit more build quality. Good luck on the repairs 2.8L
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Old 03-02-2011, 12:05 PM   #9
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Quote:
Originally Posted by XCwillo
Do you know if Ford had a 35 year Rust warrenty on XC's back in 77?
My Dad had a two year old XC ute .. it was VERY rusty. Makes the photos on the forum of BA-FGs with rust look like pristine, factory fresh builds.
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Old 03-02-2011, 05:55 PM   #10
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Quote:
Originally Posted by OzJavelin
My Dad had a two year old XC ute .. it was VERY rusty. Makes the photos on the forum of BA-FGs with rust look like pristine, factory fresh builds.
Option 93.

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Old 03-02-2011, 07:11 PM   #11
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To bad my Ba is too old for warranty.

I noticed some rust staring to develop in a join in the floor pan while changing the fuel filter last week.

I hit it with a wire wheel, and resprayed that section.
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Old 03-02-2011, 07:55 PM   #12
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[QUOTE=2.8L Hilux]I have a 3 year old Ford Fairmont Ghia (that is out of warranty). When I bought the car I knew it had rust in the boot, a small amount of surface rust on the inside of the drivers door and a very small spot under the bonnet..................QUOTE]


So you just accepted that! A brand new top of the line product and you thought that it being rusty was OK!

Beats me. Do I live on another planet?
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Old 03-02-2011, 08:50 PM   #13
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[QUOTE=Pedro]
Quote:
Originally Posted by 2.8L Hilux
I have a 3 year old Ford Fairmont Ghia (that is out of warranty). When I bought the car I knew it had rust in the boot, a small amount of surface rust on the inside of the drivers door and a very small spot under the bonnet..................QUOTE]


So you just accepted that! A brand new top of the line product and you thought that it being rusty was OK!

Beats me. Do I live on another planet?
Brand new?? I bought the car 6 months ago with 155,000kms on the clock.
Why would a few small spots of surface rust that I could fix myself scare me off?
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Old 04-02-2011, 01:41 PM   #14
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Wish I had realised there was a 5 year warranty on the rust with my Territory...

I'm another that has got an 'always garaged' second hand terry... and it has the usual rust on the rear tailgate under the seal....

Its certainly not life threatening to the car - but i'd rather it be fixed for nothing...
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Old 04-02-2011, 11:21 PM   #15
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Quote:
Originally Posted by 2.8L Hilux
Brand new?? I bought the car 6 months ago with 155,000kms on the clock.
Why would a few small spots of surface rust that I could fix myself scare me off?

Sorry buddy, the way I read it was that the car was new.
Good luck with your Ghia.
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Old 04-02-2011, 11:28 PM   #16
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Quote:
Originally Posted by loftie
Wish I had realised there was a 5 year warranty on the rust with my Territory...

I'm another that has got an 'always garaged' second hand terry... and it has the usual rust on the rear tailgate under the seal....

Its certainly not life threatening to the car - but i'd rather it be fixed for nothing...
I would still be trying Ford to fix they seem pretty good so far especially with that rusty bit on the Terri's
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Old 04-02-2011, 11:38 PM   #17
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There is a thing about merchantable quality, it's a long shot but the vehicle in question should, in laymans terms, should be of a good quality for a reasonable period of time.

I am quite sure that our many legal eagles here on this forum could elaborate.
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Old 05-02-2011, 04:33 PM   #18
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I had a bubble of rust in my 4/1/2 yr old explorer, took it to a ford dealer and they rang and had a new bonnet on it in a week no issues or money
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